General Maintenance

GENERAL MAINTENANCE

General maintenance is essential for ensuring the optimal performance, safety, and longevity of equipment, machinery, and facilities. It involves routine tasks and preventive measures to keep systems functioning efficiently and to prevent unexpected breakdowns.

Implementing a comprehensive general maintenance program ensures that all equipment and facilities are kept in optimal condition, reducing downtime, enhancing productivity, and ensuring safety and compliance.

Wafaq has been a trusted partner for more than thirty years in general maintenance. Has a team of over 1000 highly qualified and trained staff actively engaged on long-term contracts. These semi-autonomous teams offer preventive and corrective maintenance to clients across industries.

TANK MAINTENANCE & REPAIR

Product transfer, emptying and cleaning
Sludge removal & disposal, decontamination, and degreasing
Tank Inspection, Repair, Alteration and reconstruction as per API653.
Re-positioning roof support legs offline
Repair of internal floating roofs
Installation and replacement of float roof seals
Repair/replacement of bottom plate, annular plate, and roof/float roofs
Scaffolding, Blasting, painting/coating, and lining
Cold cutting, demolishing and re-instating
Cathodic protection, replacement of anodes
Civil repair work

This involves developing a maintenance plan, training personnel, utilizing technology, performing regular audits, and maintaining detailed records of maintenance activities. Common maintenance tasks vary depending on the type of equipment and may include filter replacement for HVAC systems, lubrication for machinery, circuit breaker testing for electrical systems, leak detection forplumbing, and oil changes for vehicles. Implementing a comprehensive general maintenance program reduces downtime,enhances productivity, and ensures safety and compliance.

HEAT EXCHANGER / FIN FAN

Blind to blind isolation
Chemical cleaning/ hydrocarbon decontamination
Hydro Jetting and Vacuuming
3D Nozzle cleaning
Welding repairs for shell and internals
Trays, packing, demisters & internals removal and replacement
Bolt torqueing & Tensioning
Scaffolding, Blasting, painting/coating, and lining
Cold cutting with hazard free hydro cutting method
Inspections

Proper implementation of a general maintenance program increases reliability, extends equipment lifespan, improves efficiency,
enhances safety, and ensures regulatory compliance.

BOILER

Isolation of the system.
Chemical service.
Hydro jetting and Vacuuming services.
Nitrogen purging.
Cold cutting with hazard free hydro cutting method.
Inspections.
Mechanical maintenance and repair.
Welding, cutting and fabrication of boiler tubes.

HYDROJETTING

BLASTING & COATING SERVICES

Apart from our experience in scaffolding service, we also offer blasting and coating services. We have highly skilled certified
supervisors and inspectors, blasters and painters.

HYDRAULIC BOLT TORQUEING & TENSIONING

CATALYST HANDLING

Catalyst Handling Services Includes:

Blinding of equipment.
Removal / Installation of internals.
Vacuum unloading / gravity unloading.
Catalyst skimming.
Inert Entry (under N₂).
Reactor neutralization (soda ash wash).
Pre-bagging / pre-socking and screening of catalyst.
Sock Loading.

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General Maintenance